PRODUCT ADVANTAGE
Alucosun ®Aluminum Composite Panel is our excellent presentation to the global construction industry. Aluminum Composite panels are regarded as a constructive alternative several aspects to Aluminum Panels there are several features which makes it unique.
SAFETY
Alucosun FR® is tested and certied by world renownedLabs. FR Panels Class A2 and B(EN13501) Certied while and PE core panels are Class A(ASTME84) and Class 0 and 1 (BS476Part6, Part7). Additionally, Alucosun FR is certied to comply with NFPA285 and ASTME-119.
LIGHT WEIGHT
Alucosun® composite products are Light Weight materials comparing to s olid metallic sheets, glass or similar facades available in the contemporary markt.
RIGID
Aluminum Sheets on either sides and standard 3MM thick mineralor thermoplastic core are thermally bonded together forms arigid panel capable to withstand external forces on a typical non-loadbearing wall structure.
FLAT
Alucosun ®ACP are excellent flat products with uniform thickness generated out of high-tech machinery and strict Quality Assurancepractices; provides an even flat and fantastic appearance to the surface of building it envelops.
ECO FRIENDLY
ACP is a recyclable product. Aluminum as well as the core materials are recycled and reused, thus ACP is regarded as Eco-Friendly product.
EASILY MAINTAINABLE
Alucosun®composites are easy to maintain.Washing with water or mild cleansers can remove dust and dirt, adaptable installation techniques in a way to replacor repair panels with accidental damages etc. makes it an easily maintainable product.
COST EFFECTIVE
Aluminum composite panels are cost effective building envelop products comparing sheet metal aluminum, stainless steelorglass, it provides a wide range of excellent finishes and durable colors to chose with.
FLEXIBLE
Versatile product which can be fabricated to any design orshape easily makes Aluminum Composite panels unique and favorite choice of Architects to create their dream designs out of it.
PRODUCT STRUCTURE
A2 panels consist of a core with a compound having 90% non-combustible mineral to ensure high fire and safety standard.
Our A2 is composite product composed of highest proportion of non-combustible mineral filled core in which combustible component is less than 10%. A2 Panels pass every stringent criteria of reaction to fire tests available. It is used in any building envelop application whether it is exterior and interior roof , cladding, ceiling or façade.
Alucosun ® A2 complies with EN-13501 requirements of product fire safety classification A2, NFPA285 and ASTM E-119.
Dimensions
| Dimension | Unit | Standard | Available |
| Width | mm | 1250, 1500 | 1000-1500 |
| Length | mm | 3050 | ≤6000 |
| Thickness | mm | 4 | 3-6 |
| Aluminium thick | mm | 0.50 | 0.30-0.70 |
Test Properties
| Criteria | Test Method | Unit | Value | |
| Physical Properties | Thickness | -- | mm | 4 |
| Specific Gravity | -- | Kg /M3 | 2050 | |
| Weight | -- | Kg /M2 | 8.4 | |
| Therm. Conductivity | ASTM C 518 | W/(m.K) | 0.45 | |
| Therm. Expansion | ASTM D 696 | X 10-6 /°C | 19 | |
| Mechanical Properties | Tensile Strength | ASTM E8 | MPa N/mm2 | 43 |
| Elongation | ASTM E8 | % | 3.8 | |
| 2% Proof Stress | ASTM E8 | MPa N/mm2 | 41 | |
| Sound Transmission Loss | Noise Reduction | ASTME413 | STC | 27 |
Fire Performance
In Aluminum Composite Panels Core materials play a major role in determining the fire property of the building . Without sacrificing any of its basic properties Ocean Panels ACP - A2, ACP-FR are products designed to cover the fire and safety norms across the world.
Fire Performance Comparison
| Alucosun FR-A2 | Alucosun FR | Alucosun PE | |
| Thickness | 4 | 4 | 4 |
| Combustible Material in Core | <10% | <30% | <100% |
| BS / EU standards | EN13501-1(A2 s1 d0) | EN13501-1(B s1 d0) | -- |
| US Standards | NFPA 285 (Passed), ASTM E119 (Passed) | NFPA 285 (Passed), ASTM E119 (Passed) | -- |
| Australia / New Zealand | AS/NZS 1530.3 (No ignition) | AS/NZS 1530.1 (No ignition) | -- |
| Germany | En1187 (Passed)DIN41027 (Passed) | En1187 (Passed)DIN41027 (Passed) | -- |
| Singapore | EN13501-1(A2 s1 d0) | EN13501-1(B s1 d0) | -- |
| UAE | EN13501-1 (A2 s1 d0)NFPA 285 (Passed) | EN13501-1(B s1 d0)NFPA 285 (Passed) | -- |
Colors& Finishes
Various color and finish options make Alucosun ACP a favorite choice of building envelope. Variety of spectra, durability of the paint systems quality of the finish etc. Makes it a suits to any application of cladding whether it is a commercial building, iconic structure with unique identity or an established brand. Alucosun ACP offers a variety of standard and custom finishes out of in-house coil coating facility. Alucosun ACP is surface finished with PVDF and NANO paint system in continuous coil coating process which ensure quality and consistency in compliance with AAMA 2605 specification.
PVDF paint system with composed 70% PVDF resin is known for high resistance to UV rays and environmental effects therefore Alucosun® is durable and consistent performance in extreme weather conditions.
FEVE paints are known for their excellent durability. The superb chemical and physical properties of these quality paints have been well recognized and proved by the worldwide users and architects during the past forty years and now this is still continuing every day.
NANO- PVDF is a self-cleaning paint system. Such Paint system provides an additional clear top coat with highly crosslinked NANO particles on PVDF finish; which ensures smooth surface. Smooth and clear surface makes dirt and dust difcult to stick on which gives the building an always clean look. PVDF and NANO paint systems are highly durable assures 15-20 years of finish warranty.
ANODIZED panels with various finish options are available in Alucosun however it is subject to certain time and size ® limitations. Naturally protected by anodized layer panels are highly durable scratch resistant provides warranty about 30 Years.
PE and HDPE paints are used widely in many applications thanks to the extensive ranges of colors and economyconsideration, now the guarantee years can be extended from 5 years to 8 years with the different types of coating.HDPE finishes are also available as custom paint system.
Multi-Finishes
Though traditional used of Aluminum Composite panels are wall cladding and advertising applications, nowadays it is widely used in various sectors like decoration, exhibition, vehicles like container Trucks, trains, airplanes, ships, furniture, architectural elements etc. As ACP is a flexible material which can be used in conjunction with imagination of the designer and architect to visualize magnificent creations. Versatility in applications encourages us to search and develop unconventional finishes to fuel the passion of providing unlimited options. Some of the major finishes available in our Aluminum products are as below, however it is not limited here; if you can imagine we can create it.
※SOLID
※METALLIC
※SPECTRA
※GLOSSY
※MATTE
※BRUSH
※MIRROR
※TIMBER
※STONE
※NATURAL – COPPER , ZINC,TITANIUM STAINLESS STEEL
Pvdf Painting Propertites
| ALUMINUM PVDF COATING | |||
| S.No | Parameters | Test Standard | Result |
| 1 | Gloss @ 60 degree | ASTM D 523 | 20-80 |
| 2 | Formability (T-bend) | ASTM D1737-62 | 2T, no cracking |
| 3 | Reverse impact-crosshatch | NCCA II-5 | No pick off |
| 4 | Hardness-pencil | ASTM D3363 | ≥2H |
| 5 | Adhesion | ASTM D3359 | No pick off |
| Dry | Method 8 | No pick off | |
| Wet | 37.8°C, 24 hrs | No pick off | |
| Boiling water | 100°C, 20 min | ||
| 6 | Paint Thickness(μm) | AAMA2604 | 25-36 μm depends on the coating layers |
| 7 | Abrasive resistance | ASTM D968-93 | 40 l/mil |
| 8 | Chemical Resistance | ASTM D1308-87 | No change |
| Acid Resistance | ASTM D1308-87 | No change | |
| Alkali Resistance | ASTM D1308-87 | No change | |
| Solvent Resistance | AAMA 2605-05 | No change | |
| Cleaning Resistance | |||
| 9 | Weather-o-meter test: | ASTM D2244-93 | Max. 5 units after 10 years |
| Colour retention | ASTM D523-89 | Min 50% after 10 years | |
| Gloss retention | ASTM D4214-89 | Max. 8 units for colors & 6 | |
| Chalk resistance | For white after 10 years | ||
| 10 | Salt spray resistance | ASTM B117-90 | Pass (400hrs X5% NaCl) |
| 11 | Humidity resistance | ASTM D2247-94 | No blisters After 4000 hrs,100 % RH, 38°C |
Recommended Method Of Cleaning
The extent and nature of the building wash will depend on the material or system, its geographical location and position within the building, and the degree of cleaning that's required. Normal maintenance is work generally recognized as necessary to achieve the expected durability.
Adhere to the manufacturers or suppliers maintenance recommendations During cleaning,a ll access equipment such as ladders, staging, mobile scaffold, cherry pickers or similar, should be prepared with pads to protect the panels from impact. Improper cleaning resulting in coating damage shall not be covered by terms and conditions of product warranty.
Do not use strong organic solvents.
Do not use strong alkali, strong acid or abrasive cleaners. If these solvents and cleaners were used, the paint may swell, flake or crack.
Do not use high-pressure water to clean as this may cause damage to the joint sealant or cause paint to be removed. Water blasting is not recommended.
Do not mix different cleaners. If cleaners needed to be mixed, ple ase follow the manufacture's instructions.
Avoid extreme temperature to clean the coated surface. Sun-heated surfaces(above40℃)may accelerate chemical reactions and may evaporate the water from solution leaving residue and stains. On the contrary, extremely low temperature may give poor cleaning effects.
Alucosun ®a venture of Wisdom Metal Composites Ltd that bring outultimate products in collaboration with our celebrated manufacturing facility located at Jiangsu, having about two decades of rich experience in Aluminum Panel Industry. Alucosun a® brand that caters all your architectural panel needs, Equipped with all in-house facilities to ensure the quality product and delivery commitments. We offer best products with ultimate perfection; achieved by an ideal blend of industry experts, latest technology and sophisticated machinery. Established facility to produce more than 10Million M2 per annum,with three(3) plants for various Panel Production, Color Coating along with well equipped In-house Laboratory and Warehouse.
Alucosun® operates throughout Far East, Middle East, Latin America, Europe and Americas. Our regional offices, trade associates, agents and distributors all over the region enable us to meet your requirements for our architectural materials and support services wherever you need it.
